DPP160F Intelligent Plate ALU/PVC and ALU/ALU Blister Packing Machine
BRIEF INTRODUCTION
Standalone Positioning
Independently completes forming, filling, heat sealing, cutting, and batch number embossing processes, fully meeting GMP requirements for standalone production.
Applicable Packaging & Specifications
Packaging Types: Aluminum / PVC blister boards, Aluminum / Aluminum (PTP) blister boards
Punching Speed: 20–40 cycles/min (Al/Al), 20–50 cycles/min (Al/PVC)
Feeding Stroke Optional Range: 30–120 mm
Maximum Forming Area: 160 × 112 mm²
Maximum Forming Depth: 12 mm (Al/Al), 18 mm (Al/PVC)
Standard Plate: 80 × 57 × 2 mm
Process Flow
Manual / Automatic Loading → [Integrated Processes of This Unit: Positive Pressure Forming → Servo Feeding → Heat Sealing → Batch Number Embossing → Punching → Scrap Edge Winding] → Qualified Blister Board Discharge
Key Performance Parameters
| Item | Specification | Remarks | |
|---|---|---|---|
| Filling Inspection Camera | Camera Resolution | 2464 × 2056 pixels (5MP) | Core metric for detection accuracy |
| Detection Precision | 7.5 pixel/mm | Reflects system capability to identify missing tablets, damage, or foreign particles | |
| Minimum Field of View | 350 × 200 mm | Area of blister board inspected per cycle, affects production adaptability and efficiency | |
| Inspection Precision | 10 / 15 / 25 / 35 / 50 / 75 / 100 μm | Adjustable | |
| Detection Speed | ≤ 3 m/s | - | |
Structure & GMP Design
Modular Construction: Machine can be disassembled for elevator transport and modular cleanroom installation; reassembly uses screws + cylindrical pins for fast alignment and convenient installation.
Stable Forming & Heat Sealing: Automatic closing heating plates, air cushion heat sealing, and interlocking male-female mesh structures reduce material waste, prevent thermal deformation during downtime, improve sealing quality, and extend machine life.
Precise Drive & Feeding System: Variable frequency main motor, robotic feeding clamp, adjustable stroke 30–120 mm, smooth and accurate operation, suitable for multi-spec production.
Intelligent & GMP Compliance: PVC sheet breakage alarm, electronic counting, integrated batch embossing and punching workflow; all product-contact parts are stainless steel or non-toxic material, fully compliant with GMP.
Control System
Siemens PLC + color touchscreen, 100 formula sets, one-key switching.
Three-level password protection, 21 CFR Part 11 compatible: electronic signatures, automatic batch record generation, USB/PDF export.
Reserved RS-485 / Ethernet interface, supports OPC UA, can connect directly to MES.
Utility Requirements
| Item | Requirement | Interface Standard |
|---|---|---|
| Power Supply | AC 380 V, 50 Hz | Industrial plug |
| Compressed Air | Oil-free & dry, 0.5–0.7 MPa, ≥0.3 m³/min | ISO 8573-1 [1:3:2] |
| Cooling Water | 0.1–0.15 MPa, ≥60 L/h, 15–25 ℃ | Quick-connect clamp |
GIVE US A MESSAGE