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Glass Bottle Syrup Filling Line

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Glass Bottle Syrup Filling Line

BRIEF INTRODUCTION

The glass bottle syrup filling production line is an integrated system designed for the efficient production of pharmaceutical syrups. The complete line consists of key equipment including the JKGP turntable, JKQCX rotary drum ultrasonic bottle washer, JKRX hot air circulation depyrogenation tunnel, JKGT filling and screw capping (crimping) machine, and JKLT vertical self-adhesive labeling machine, enabling fully automated operations from bottle infeed, washing, drying, and sterilization to filling, capping, and labeling. The line is suitable for round glass bottles with volumes ranging from 20–500 mL. With a modular design and quick mold changeover, it can flexibly accommodate different bottle types and sizes. Featuring stable operation, high filling accuracy, reliable sealing, and attractive labeling, the line is equipped with an automated control system and touchscreen HMI for easy operation and high efficiency, making it suitable for both small- to medium-batch and large-scale pharmaceutical syrup production.

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Product Positioning

Designed to meet GMP-grade production requirements for oral syrup pharmaceutical products, covering the complete process of bottle washing / filling / capping / labeling.

Applicable Packaging Type & Specifications

Packaging Type: Glass bottles for oral liquid products
Fill Volume Range: 20-500 mL
Maximum Output: Up to 12,000 bottles/hour
(verified under 120 mL glass bottles, syrup product conditions)

Process Flow

Bottle infeed → Cleaning (16 blow–suction nozzles, air pressure 0.5–0.6 MPa) →
Filling (accuracy ±1%) → Capping (8/10-head screw capping or roll-on capping, acceptance rate ≥99%) → Labeling (accuracy ±1 mm)

Core Modules

Control System & Data Integrity

Central Control System: The entire line is controlled by a Siemens PLC as the main control unit, enabling synchronized operation of all machines.
Human–Machine Interface (HMI): Touch-screen interface with intuitive operation, supporting Chinese/English language switching.
Servo Control System: Both filling and labeling are driven by servo motors to ensure high-precision performance.
Intelligent Sensor Network: Multiple photoelectric sensors ensure no bottle–no filling / no capping / no labeling, cap-missing alarm, and automatic stop when the line is full.
Data Recording Functions: Supports filling volume statistics, operation log recording, and historical fault/alarm queries.

Cleaning & Sterilization Strategy

Key product-contact parts of the filling system are equipped with CIP (Clean-in-Place), achieving ≥99% cleaning coverage with residue ≤0.1 ppm.
Filter integrity testing is optional.
Applicable scenarios: Pre-sterilized bottles (no dry heat sterilization required on the line); or Non-clean glass bottles requiring water washing and subsequent sterilization off-line.