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Powder Filling and Capping Machine

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Powder Filling and Capping Machine

BRIEF INTRODUCTION

The JKFZ Powder Filling and Capping Machine is a specialized unit designed for the efficient filling and capping of powder and solid particle products. This machine is suitable for use in the pharmaceutical and food industries, ensuring high productivity and accuracy in packaging.

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Standalone Machine Positioning

Designed to independently perform filling / stoppering / crimping operations, meeting GMP requirements for standalone pharmaceutical production.

Applicable Packaging & Specifications

Container types: Vials / oral liquid bottles
Filling volume range: 15 – 120 mL
Output: 3,600 bottles/hour
(Measured under operating conditions of 50 mL containers with powder products)

Process Flow

Manual or automatic bottle feeding → In-machine operations: Air rinsing & dust removal → Servo-driven auger dosing → Automatic stopper sorting → Vacuum stoppering → Servo-controlled crimping → Bottle discharge

Key Performance Parameters

Item	Specification	Remarks
Filling accuracy	±1%	Servo motor + IPC weighing feedback
Qualification rate	≥99.9%	OEE-based statistics
Changeover time	≤10 minutes	Tool-free quick-change format parts
Noise level	≤75 dB(A)	Measured at 1 m distance

Structure & GMP Design

All product-contact parts are made of SUS316L stainless steel, while the machine frame is constructed from SUS304 stainless steel, ensuring easy cleaning and full compliance with GMP standards.
The machine features a compact structure, stable transmission, no air contamination, low operating noise, and minimal wear.
The production line complies with international CE certification requirements, ensuring aseptic safety and operational reliability.

Control System

Equipped with PLC automatic control and a touchscreen HMI, offering intuitive operation and real-time visualization of operating status.
Multiple sensors monitor production quantity, missing bottles, and missing stoppers, ensuring accurate and stable operation.
An emergency stop button is provided to immediately shut down the machine in case of malfunction, protecting both the equipment and the production line.