Standalone Machine Positioning
Independently performs automatic carton suction, carton opening, leaflet folding, cartoning, batch coding, carton sealing, and reject functions, meeting GMP requirements for standalone production.
Applicable Packaging Types & Specifications
Applicable products:
Blister packs
Vials
Ampoules
Ointment tubes
Injection trays
Rectangular products
Flat products
Production capacity: 60–220 cartons/min
Process Flow
Manual / automatic feeding → [Machine process: automatic carton suction → carton opening → product loading → leaflet insertion → batch coding → carton sealing → rejection] → Carton discharge
Key Technical Parameters
| Object | Item | Specification |
|---|---|---|
| Carton | Material requirement | 250–350 g/m² |
| Size range (L × W × H) | (75–180) × (40–120) × (15–50) mm | |
| Leaflet | Material requirement | 60–70 g/m² |
| Unfolded size (L × W) | (100–300) × (100–180) mm | |
| Folded size (1–4 folds) (L × W) | (100–180) × (20–40) mm |
Structure & GMP Design
The machine features a 304 stainless steel frame with balcony-type cantilever structure, ensuring easy cleaning and maintenance. The surface finish is brushed stainless steel with Ra ≤ 0.8 μm, eliminating hygienic dead corners.
It is equipped with fully enclosed aluminum-alloy safety guards with tempered glass panels. The machine automatically stops when the safety doors are opened, ensuring operator safety.
All sealing components are made of pharmaceutical-grade EPDM / PTFE materials, fully compliant with GMP requirements.
Control System
Siemens TP900 10-inch color touch screen with ST40 PLC control system
Supports at least 50 product recipes, enabling fast and convenient changeover
Compliant with 21 CFR Part 11, featuring audit trail functions and batch record export in USB / PDF format for full traceability
OPC UA interface reserved for integration with MES / LIMS systems
Utility Requirements
| Item | Requirement | Interface Standard |
|---|---|---|
| Power supply | AC 380 V, 50 Hz | Industrial plug |
| Compressed air | Oil-free & dry, 0.6–0.8 MPa | ISO 8573-1:2010 [1:3:2] |
| Vacuum | –0.08 MPa | Quick coupling |
| Air consumption | ≥ 0.3 m³/min | — |
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